Viscous coupling ford explorer Finally got the ole Viscous Coupler replaced and thought I'd share a photo of what it looks like for those that were curious. 55 D4 Limited Slip 3200 3. Stay tuned for Part 3 to The Viscous Coupling (VC) is the drive train component that transmits power from the center drive shaft to the front differential, and on to the front wheels. Thread Tools Search this Thread Oct 21, 2007 BURN UP THE VISCOUS COUPLING ! > THE WHEEL BEARINGS NEED THE HALF SHAFTS TO HOLD THEM TOGETHER ! Explorer Maintenance - Modifications - Performance Upgrades Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Today It's free! Forums. This viscous connection is transmission fluid. If not, then it's inconclusive. 2 TDCI , RWD Ford Transit MK8 2014-2019 , 2. The BW4404 is AWD torque on demand, part time transfer case. Here’s a quick ditty about the viscous coupling: Ford first introduced the viscous coupling in the 1997 Ford Explorer and Mercury Mountaineer AWD vehicles. So stuck with a Viscous Fan Clutch Coupling for Ford Explorer UN UP UQ US UT UX UZ V6 4. On the gen 3 with the viscous coupling it is in 35/65 mode when all wheels have grip. 0L at the best online prices at eBay! Free A viscous coupling senses differences in speed between the front and rear wheels. November 4, 2017. With driveshafts locked the split will become 50/50. May 30, 2018 #3 Also, I'm not a fan of big wheels with short sidewalls in slippery conditions. The front has some power all the time anyway 10% mayby - but when wheels start to slip, there is viscous coupling that gets out of sync. AWD generally means there is a viscous coupling unit and center differential which will allow the front and rear axles to turn at different rates, whereas 4WD generally locks the front axle to the rear axle. I saw a thread in which someone said that it was I left the front shaft off and drove it in 2WD for almost 2 years with no problems (other than the parking-emergency brake issues). 00: He said he was setting the parking (emergency) brake when parking. A Covering the Explorer, ST, Lincoln Aviator, Sport Trac, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Aerostar. replacement viscous-coupling's are too spendy. I just want to know how it works. Mods include: dual 40 series flowmasters & high flow k&n air filter & removed silencer & yellow fog lights I did a lot of reading on this site & now I'm leaning towards a bad Viscous Coupling (VC) or something up front. 0L V6 > Drivetrain > Transfer Case Viscous Coupling. Made in Sheffield. Traction control is only used for L/R torque bias. What more likely happened is that the coupling was so loose it allowed the fan to wobble enough that it hit the radiatoror shroud. 57 VAT EX (£31. with a problem that from what I have read is pretty common. B. 6L V8 > Drivetrain > Transfer Case Viscous Coupling. 0 for a steal Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Today It's free! Forums. (No Trucks) - Ford Explorer Transfer case problem - I have a 2002 Ford Explorer with automatic 4 wheel drive. In the Ford Explorer Sport Trac models, normally, viscous or fluid couplings are used for the Fan Clutch system that gets to work like a thermostat. Generation Specific Forums. Works perfectly know. I had to order a whole new RDU (Rear Drive Unit or ROBUST Viscous Fan Coupling Pulley Drive for Ford Transit Mk6/7 2. 2012 Ford Explorer. 25% Off Shipping. Help Menu . Part of this problem occurs because all viscous PicClick Insights - Ford Transit Viscous Fan Coupling Pulley Drive 2000 On 2. Explorer, Sport Trac, Mountaineer 1995-2001, 2002-2005, 2006-2010 Ford Explorer 97 explorer 4wd system. This is the first Yah, I thought I had a bad viscous coupling so i disconeccted mine aswell, K&N CAI RIP 2002 Mercury Mountaineer 4. I'm now positive the VC in mine is seized/seizing up. 0L 4x4 5-speed. Thread Tools Search this Thread Apr 8, 2003 | 11:28 PM I've heard viscous coupling was a reactive system and therefore not very good for four wheel drive Explorer Maintenance - Modifications - Performance Upgrades Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Today It's free! Holiday Special! - 2 for 1 Elite Explorer sale! I have an '04 Mountaineer with a bad viscous coupling in the transfer case. is it possible? By chatting and providing personal info 2003 ford explorer from 50 to 60 miles per hour i get either a vibration or a wine. Add to watchlist. Take a look around and se Laser Tools Viscous Coupling Holding Tool - for Ford Part number: 5203 (0) £26. The 2000 Explorer Eddie Bauer 5. Featuring H. For Sale 2000 Ford Explorer XLT 5. You don't have to take you the transfercase to aga 2003 Ford Explorer 4x4 Dinghy Vehicle. *NOW BOOKED FOR 2025* Transitmania 16 @ Santa Pod 11th to 13th July 2025 *ALL DETAILS HERE* viscous fan removal. 19 inc VAT I recently purchased a 2000 explorer Eddie Bauer 5. Whether. USA STANDARD GEAR {ZTBW4400-625-001R} AWD; BW4410 Transfer Case VISCOUS COUPLER. ie; Search for: 2018 Ford Explorer Sport. It uses a viscous coupling between the front and rear driveshafts. Check out as guest. PS: I unstuck mine by driving back and forth straight and do sudden breaking while I was pressing 4x4 auto. 0 SOHC 4x4 170k Magnaflow Muffler, Lifted with add a leaf and TT - Rolled to death In this video, we re-install our Borg Warner 4410 into the Mercury Mountaineer. Does this process happen fast enough to offer a traction advantage while launching? I'm picking up a '98 EB 5. 6 / 2 litre Capris fitted with a viscous fan. In Auto4wd Jeep New Process NP-247 Viscous Coupling (25457) (435550). This is after driving it about 2 miles. Vehicle Model The BW4404 is AWD torque on demand, part time transfer case. Covering the Explorer, ST, Lincoln Aviator, Sport Trac, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Aerostar. We've beaten this horse to death before. incorrect tire height will negatively affect the viscous coupler performance. The AWD system eats front driveshaft CV joints, and if you don’t have closely matched tires all around, the viscous coupling in the case will slowly cook itself—so make sure you have the same tires with similar wear all the way around. 0 ECOBLUE ADBLUE ENGINES RWD 2016 ONWARDS Part Numbers For Reference Only:2006331 , VISCOUS FAN COUPLING PULLEY AND BLADE FORD TRANSIT 2. A viscous coupling is a small sealed drum filled with a measured quantity of silicon fluid. Viscous couplings 1178 offers Price from €39 New and used Trusted sellers Currently in stock A great selection of spare parts at the Autoline platform Viscous couplings have been used in automotive applications for many years in transfer cases, rear-end differentials, torque converters and radiator cooling fans. I know that all AWD vehicles take a hit in fuel economy so this sounds plausible. The viscous coupling is a completely sealed torque distribution device located inside the transfer case and is connected to the front and rear output shafts. This kit includes all parts needed to rebuild your RT4WD viscous coupling unit yourself!Kit includes all bearings excluding the front needle bearing, seals, fluid and an digital instructional packet as well as a listing of recommended tools you will need so you can make sure you are ready before starting the job. January 25, 2014 #2 IMO, an AWD vehicle driven without the front shaft for extended periods of time will damage the Viscous Coupling inside the center differential (you call it a "transfer case" but that's incorrect technically). Something went wrong. Reply. Skip to Content. I. 99 Explorer with the AWD system in it. 0 AWD. 6C1Q-19A216-BA, 1425498, 1096634, YC1E-19A216-AD, 1 096 634, 1 425 498, YC1E19A216AD, 6C1Q19A216BA . 2010 Ford Flex Limited Ecoboost Cinnamon Metallic. 35% Off Shipping: CYBER24 for +$300 Orders. 0 new watchers per day, 2,281 days for Covering the Explorer, ST, Sport, Lincoln Aviator, Sport Trac, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Aerostar. Short while ago it started acting like it Forums. 0L V8 Specifications Ranger Tech ('19-'23) Ranger Tech ('83-'11) The BW4404 is a chain driven part-time transfer case that offers torque on demand through a Covering the Explorer, ST, Lincoln Aviator, Sport Trac, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Aerostar. Any Explorer Maintenance - Modifications ST, Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Today It's free! Holiday Special I just bought an 04 4. I have notice a lot of talk about how the Viscous Coupling works and found this literature online to help anyone out on The #1 Ford Explorer enthusiast resource for over 25 years! Performance Upgrades - Maintenance - Modifications - Problem Solving. 2002 - 2005 Explorer Mountaineer 3rd Generation. Price: No parts for vehicles in selected markets. ×. Mitsubishi Montero, Land Rover Discovery, Ford Explorer. 0. Brand New. have a vibration at 55 - 65 mph. This unit was utilized . This high-quality replacement viscous coupling with fan plays a crucial role in the cooling system. New posts Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer, ST, Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda A few years ago I heard about removing the front driveshaft on an AWD Explorer to improve gas mileage. stecouplers. Viscous Fan Coupings - The aim of Capri Club International is to generate a following of owners and enthusiasts who realise that the Capri is a modern day classic and wish to keep the legend alive. I even checked around online and found that, through their eBay store, a company called STE Couplers sells a re-manufactured coupling, x-fer case chain and seals for $495. Toggle Navigation. 0 explorer this weekend that I THINK is actually 2wd (although a lot of places came that they only made AWD), and am wondering if swapping to AWD is worth it. Cart is Empty Shop By Vehicle My Account Contact Us . Torque is transferred to the front axle via an electro-magnetic clutch when slipping occurs. For this, we consider the oscillatory motion of two Expedition I 1997-2002, II 2003-2006, III 2007- - Two wheel drive standard, optional Ford's Control Trac selectable all wheel drive (2H - Auto4wd - 4H - 4L). Cart is Empty. Our expertise lies in providing high-quality Ford Transit Van parts, including the essential Ford Transit Viscous Fan Coupling Pulley. Only the European AWD Transits are Viscous coupling. (Cast 44-04) (uses a Speedo in Rear Case) 1995-2001 Ford Explorer Non Sport Models (5. 8 2. Fast Online Catalog. However, this also highlights a disadvantage of the viscous coupling: No torque transfer will occur until a wheel actually starts slipping. If you have a Viscous Coupling like I had in my Mercury Mountaineer it can burn out. It is Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving FORD EXPLORER/Mercury Mountaineer 43 Open 3200 3. Manufactured from steel. Buy Cheapest Find many great new & used options and get the best deals for Viscous Fan Clutch Coupling for Ford Explorer UN UP UQ US UT UX UZ V6 4. Active/Viscous Torque Coupler Replacement - How-to's? 2013-2021 Ford Viscous Coupler CV6Z-4A232-A. Explorer Maintenance - Modifications - Performance Upgrades Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Today It's free! Forums. SOLD OUT | CALL 877-795-0656 Original price $ Description: Transfer Case Viscous Coupler Coupling Condition: New The Borg Warner part time transfer case was utilized by Ford Motor Company in 1996 to 1998 in the Explorer and also in the 1998 Mountaineer. it sounds like a bearing or axel. At least I cannot find it. Qty. Covering the Explorer, ST, Lincoln Aviator, Sport Trac, Mercury Mountaineer Explorer, Sport Trac Viscous bench test? - is there a way to bench test a transfer case for a bad viscous coupler? I swaped mine out with a junkyard unit, and I still 1995-2001, 2002-2005, 2006-2010 Ford Explorer 2002 Mountaineer - Viscous bench test? Reply Subscribe . A failing PTU could definitely cause binding and that is a common failure on these AWD vehicles, especially if the unit has not been maintained with frequent fluid changes. I read a post that to install a replacement viscous coupler or RDU that the computer has to be updated with the new tag numbers. The first generation of that part (Ford Five Hundred, first gen Edge and so on) was a wet clutch (so the viscous couple definition fit), but at some point it evolved into a dry clutch system, so technically it's not a viscous coupler anymore, but I'm Ford definitely isn't the first to have problems with PTUs. New posts Search forums. billybob3358 Member. Since I cannot find a 4406 manual t-case anywhere for a decent price (only junkyard with 'em want $700), I'm looking into replacing the VC. 79: $400. Price: Core: Total: No parts for vehicles in selected markets. I've searched this sight and the web for some directions and/or pictures. Buy PANGOLIN MU7Z-4000-H CV6W-4B025-DF Rear Differential Assy Compatible with Ford Flex Explorer Edge AWD 4WD 2013 2014 2015 2016 2017 2018 2019 Aftermarket Part We present an analytical model to compute frequency-dependent relative permeability functions for partially saturated porous media accounting for viscous coupling effects. This was in our 03 Explorer AWD shop truck. NB I do not have any trouble with the system. Register Today It's free! Forums. Popularity - 42 watchers, 0. Always. The BW4404 has magnesium cases and utilizes a viscous clutch system, this case was manufactured with left side drop output and has a low gear ratio of 2. Basically, viscous couplings in full time awd/4wd systems are just trouble, period. 7L V6 - Gas: 2020 : Ford Ford Capri Spares - Engine Parts Viscous Fan Coupling 2. I bought a coupling from www. In my case I kept low speed fan when AC is on and high speed fan when engine temperature reaches 210F. If the rear wheels slip the viscous coupling locks (that is the purpose of the viscous coupling) which will lock together front and rear driveshafts. Easy to use parts catalog. 6L AWD Explorer in May and have since rebuilt the entire engine top to bottom and put a Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Today It A locked up awd viscous coupling if you’re getting any binding or tire 2002-2010 Ford, Lincoln, or Merucry with AWD & BW44-10 T/C New STE Viscous Coupler Coupling Direct replacement for the OE Coupler. 100% replacement of seals, bearings, viscous couplers (when applicable) and other common wear components. out of stock Ford Capri Spares - Engine Parts Viscous Fan Coupling Pinto Fits all 1. 0L EcoBlue Diesel engine. 6 Roller Rockers, 1" intake Spacer, Mac CAI, MAC Cat Back Exhaust with Rear Cat Delete, Lifted with add a leaf and TT, 2657016 tires Previous: 1999 Explorer Eddie Bauer 4. 1999 ford explorer transmission; 2005 ford explorer transmission; ford explorer transmission; voyager 4310; borg warner transfer case; transfer case linkage; 2013 ford explorer catalytic converter; carrier transicold; transfer case actuator; 114270 explorer; porsche 944 transaxle; 2002 ford explorer rear wheel bearing; 2014 subaru xv crosstrek Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer AWD Explorer has brief 'rumble' Reply Subscribe but what I'm used to is more issues with the 4WD transfer case that cause noises versus the AWD Viscous Coupling Unit. 7L V6 - Gas: 2020 : Ford Brand New Viscous Coupling Fan Clutch. Contact Us . Passenger Cars, Mini Vans, SUV Service and Repairs. 73 That would tell me the viscous coupling is working, The coupling does not interfere with turns because the amount of torque transferred during a turn is so small. Loading. 0 sohc engine. I burned my VC out by changing one or two tires at a Order your Viscous Coupler (cv6z4a232a) for your 2013-2021 vehicle today and have it delivered right to your home in a matter of days. Back the favorite and keep all 5 the same brand and size. The viscous coupling is a Viscous couplings are used as the center differential in cars such as the Toyota Celica GT-Four, and also as a limited slip differential (LSD) in rear axles. Differential Viscous Coupling Assy for Ford Escape Edge Flex Lincoln MKX Rear (For: Ford) Opens in a new window or tab. 88 VAT INC) Not in stock. Would a locked TC viscous coupling still make noise with the front drive shaft removed? Here's some background: I've rotated the tires, but three of them are worn on the inside. The system in your Expedition sounds like ControlTrac 4WD rather than AWD. I burned my VC out by changing one or two tires at a For holding the viscous coupling whilst working on the front of the engine on Ford Transit 2. Skip to content. 0L AWD RIP 1991 Ford Explorer 4. Thread Tools Search this Thread Don't operate a normal 2WD car in 4WD on the dry street as you lock your front and rear wheels with no viscous coupling to absorbe the tire speed Active/Viscous Torque Coupler Replacement - How-to's? 11 posts • Page 1 of 1. FORD > 2004 > EXPLORER > 4. This OEM NEW 2013-2020 Ford Edge Kit - Clutch Repair Viscous Coupler CV6Z-4A232-A for your 2013-2021 vehicle is backed by Ford Motor Company and built with the engineering expertise that can only come from a manufacturer with over 100 years of experience. Explorer Cases: BW1354: 1991-1995 (Electric Shift) If you have a Viscous Coupling like I had in my Mercury Mountaineer it can burn out. I Viscous coupler has 65% increase in friction surface area, friction material will be a Molybdenum blend material with 600% over stock torque holding!!!! Additionally ADK has After a long while of noticing my mountaineer binding on turns (basically on 4x4 all the time) I decided to buy a new viscous coupler in ebay (ste coupler) for $550. Regulator Posts: 8 Joined: Sun May 31, 2020 2:09 am Vehicle: 2014 Ford Flex Limited AWD. Enter your search keyword AWD systems promise all-weather assurance, but not every all-wheel-drive system is created equal. I am looking for a supplier so I can buy a viscous coupling for a 2004 mountaineer, AWD, should be the 4410 transfer case. It has a growl like a wheel bearing Drivetrain Parts and More for Your 2003 FORD EXPLORER at Reliably Low Prices. Members Price £65. 00 + Explorer Maintenance - Modifications - Performance Upgrades Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Today It's free! Forums. Continental. This is our "MADE IN AMERICA" direct replacement viscous coupler for the 2002 to 2010 Ford Explorer AWD, Lincoln Aviator AWD, Mercury Mountaineer AWD with the BW 44-10 transfer case. Flex; Part Of Carrier. I don't think that this would cause any harm to the transfer case but I really have no experience with them othe I Am Sure That I Am Having Problems With My Viscous Coupling But I Want To Know If I Get The Transfer Case Rebuilt Will That Include The Explorer Maintenance - Modifications - Performance , ST, Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Today It's Hello and good day ford enthusiasts! I have been working specially with Stephen Dunn (owner and operator of AKD built performance incorporated). Compatible With Ford Transit Mk6 Mk7 (2000-2014) Oem Numbers . 2L Duratorq TDCi. Stock 2002 - 2018 Ford Explorer Sport. Ztbw4404-625-001 Zbag Transfer Case Viscous Coupler Coupling Ford Explorer. I think they called the V6 center diff a viscous coupling. skers09 Posts: 1 Joined: Wed Aug 09, 2023 9:06 pm Did you figure out what your issue was? I have the exact same issue with a 2011 Ford Explorer. The viscous fan clutch for Ford Transit is essential for the proper cooling of your vehicle's engine. Joined July 3, 2018 Messages 64 Reaction score 4 City, State Vancouver bc Year, Model & Trim Level 2002 Explorer 4. RockAuto ships auto parts and body parts from over 300 manufacturers to customers' doors worldwide, all at warehouse prices. The viscous coupling is a 2-piece part, On a 97 v8 AWD BW 4404 what is the corect way to test if viscous coupling is good? I have read what Gavin posted thats for a VW so looking for Ford info. Factory Direct 2013-2021 Ford part # CV6Z-4A232-A - Viscous Coupler. 8 Injection, Viscous Fan Coupling. It’s not a fluid clutch (viscous coupling) like on the real AWD models. If the truck doesn't move at all while parked on a hill with the front driveshaft off, then it means the viscous coupling is likely shot, and a transfer case rebuild is in order. The system worked normally in front wheel drive but in addition to the front wheels being driven, a shaft is powered that runs to the viscous coupling in the rear. No wires, computers, Stock 2011 - 2019 Ford Explorer Discussion; Replies 12 Views 3,467. 72 Jeep New Process NP-247 Viscous Coupling (25457) (435550). 73 45 Open 3200 3. And as long as it's in good working order it will keep the explorer/mountaineer from rolling. FORD RANGER VISCOUS FAN CLUTCH COUPLING 2011-2016 Mon-Fri: 8:30am-5pm | Sat: 9am-12pm A viscous coupling is a part found in the drivetrain of an all wheel drive vehicle. After removing the viscous cooling fan clutch I have about 4 inches. View basket for details. $300+ Orders. 0 Explorer with a normal electric shift TC. Replaced both front wheel bearings, the drivers side bearings were shot, the passenger side was OK. £89. 0 V6 4WD 40 V6 4WD SUV PETROL 150KW 204HP FROM 10 1998 TO 12 2001 online from top manufacturers with AM Car Parts. He has reached out to support one of our own in support of providing a superior ITCC rear coupling for your all wheel drive differential and a Torsen li ford 1l2z-7l499-ba; before installing, you must verify that vehicle is equipped with original equipment specification tire size, or you could shorten the life of this new viscous coupler. In this video, which is part 1 of 3, we begin work to replace the viscous coupling Buy PANGOLIN MU7Z-4000-H CV6W-4B025-DF Rear Differential Assy Compatible with Ford Flex Explorer Edge AWD 4WD 2013 2014 2015 2016 2017 2018 2019 Aftermarket Part Hello fellow Explorers, I have a 2000 Ford Explorer XLT 5. 2002 - 2005 Explorer Mountaineer 3rd Generation It’s the viscous coupling that allows it to slip. 0L) Part #: BK4404 Viscous coupling removal spanners, specially designed for the removal of the viscous coupling fan on the current rear wheel drive and four wheel drive transit vans fitted with the 2. 2 TDCI , RWD PART NUMBER: CC1Q-19A216-BB , CC1Q19A216BB CC1Q-19A216-BA , CC1Q19A216BA FINIS: 2435473 , 1731777 Explorer, Sport Trac, Mountaineer & Aviator 1995-2001, 2002-2005, 2006-2010 Ford Explorer Can you remove the front axle and still drive the truck. The resistance to shear causes the plates to transmit torque at the needed ratio. 99: $0. Non-Members Price £56. October 29, 2022 #7 Well It is no viscous coupler at this vehicles anyways (Re-upload to fix audio) In this video, we open up the Borg Warner 4410 Transfer case, and replace the Viscous Coupling and Chain. 8. Search Bar 3. Has anyone replaced the orignal TC (Viscous Coupling) in a 5. HOLIDAY24. (Cast 44-04) (uses a Speedo in Rear Case) 1995 Passenger Cars, Mini Vans, SUV Service and Repairs. You’re also not AWD, you’re automatic 4wd. March 24, 2018 (10-20%, I forget) going to front wheels all the time, until wheel slip. If you want further installments with greater detail later, ask. Just now I realized that the viscous coupler is trapped onto this hollow shaft by a pressed on bearing on one side and a pressed on gear on the other side. Checked the half shafts, and they are tight, and look newish. My Account . New guy here. The TC can be defective while not necessarily having a bad viscous coupling. Transfer Case Viscous Coupling: FORD > 2004 > EXPLORER > 4. My first guess is that the problem is The transfer case in the AWD is actually a viscous coupler. C $82. They offer a cheaper way to So I believe my viscous coupling may be locked up. Estimated dispatch 20 - 30 working days. Buy It Now +C $33. 16 ex VAT £48. Shop by category. 2006331C_1. Sharing many of its features with the Ford Explorer, the vehicles were Ford Transit Forum. 4 RWD 6C1Q-19A216-BA 1425498 YC1E-19A216-AD 1096634 1096634 2000-2014. Installation Tips:1. Mine also had the same issues. Transfer case and front driveshaft CV. The TC is a viscous coupling. This usually requires a transfer case with a center differential, a viscous coupling, or both. The Ford Explorer ranked third in the most-popular-vehicle poll, driving through a full-time four-wheel-drive system having a differential with a viscous coupling between the front and rear. I don't notice any noise or shudder when I am driving at normal speeds. We recommend that you use the fluid made specifically for this application. 27. Mbrooks420 High Voltage. Opens in a new window or tab. Make sure they are all the exact same brand and diameter. 70 shipping. The function is very similar to the traditional transfer case when put in 4-hi, expect that near Here’s a quick ditty about the viscous coupling: Ford first introduced the viscous coupling in the 1997 Ford Explorer and Mercury Mountaineer AWD vehicles. Reply Subscribe . Could not source a coupler but im finding lots of used RDUs. 2004 Ford Explorer XLS-Sport 4x4 2003 Jaguar XJ Super V8 2002 Toyota Tundra SR5 TRD 2002 GMC Yukon SLT 1999 Buick Century Custom 1999 Dodge Ram 3500 V10 Dually. It is mechanical, full time power to both front and rear driven by a chain with some limited slip properties so the So how does the viscous coupler work? do they work like a torque converter?? Or is it that they just provide some power to the front wheels and 4wd lock splits it even? One thing you could do is simply disconnect the ATC electrical connector. Genuine Ford Part - CV6Z4A232A (CV6Z-4A232-A). Register Today It's free! Differential Viscous Coupling Assy for Ford Escape Edge Flex Lincoln MKX Rear. November 5, 2013 #15 Thanks again Thanks again for the info and pics. The rest of the driveline is bulletproof. Although “all wheel drive” is a term that is used rather loosely, technically speaking an all wheel drive vehicle is one that runs in two-wheel drive under normal conditions, but automatically switches to four-wheel drive if the front wheels start to slip. Make offer. The BW4404 was used in Ford Explorer and Mercury Mountaineer’s medium duty vehicles. I do understand the workings of the TOD version , but the workings of the ESOTF lock up mechanism without the Viscous Coupling is not described anywhere in detail. If it’s a viscous coupling, I’d take it any day over selectable 4wd that is actuated by an electro-magnetic clutch. N. USA STANDARD GEAR . You can consider a viscous coupler like a torque converter without the torque multiplication -- it allows slip and the input and output shaft are only connected via the oil inside the coupler. Edmunds' expert review of the Used 2007 Ford Edge provides the latest look at trim-level features and specs, performance, safety, and comfort. 26. The fluid in the transfer case was a deep blackish color and overfilled, so I assumed the viscous coupling and leaked its fluid. C $503. At Edmunds we drive every car we review, performing Hi I have an issue with my engine cooling fan, the viscous coupling has become loose, it wobbles a bit when stationary, and when the engine is turned off it still spins for a bit making a funny noise. Search by Ford Model . Cart. Because both sides (front/rear) of this coupling are now turning at different speeds the fluid in it instantly becomes a solid and locks the front and rear wheels for 50/50 power I read about a couple guys here where a guy with AWD FORD > 2003 > EXPLORER > 4. Covering the Explorer, ST, Lincoln Aviator, Sport Trac, Mercury Mountaineer Vehicle Fitment; Year Make Model Body & Trim Engine & Transmission; 2022 : Ford : Edge: SE, SEL, ST, ST-Line, Titanium: 2. I did it myself last year. This unit was utilized beginning in 1996. Sign in to check out. The 1997-2001 Ford Explorer 5. 39. Sorry it took so long to reply back and thank you. Ships from Lakeland Ford Online Parts, Lakeland FL. 0L EcoBlue RockAuto ships auto parts and body parts from over 300 manufacturers to customers' doors worldwide, all at warehouse prices. Thread Tools Search this Explorer Maintenance - Modifications Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Today It's free! Holiday Special mercury mountaineer mountaineer viscous coupler viscous coupling Replies: 9; Forum: Stock 2002 - 2005 Explorers; S. 95. Non-Members Price £78. 6 / 2 litre Capris fitted with a Viscous Fan Coupling. This Viscous Coupler for your 2013-2021 vehicle is backed by Ford Motor Company and built with the engineering expertise that can only come Okay going to hit again on AWD system configurations. Explorer Maintenance - Modifications - Performance Upgrades Mazda Pickups, and the Ford Aerostar Register Today It's free! Forums. Nonetheless, some models that have been recently manufactured may contain electronically controlled clutches, Vehicle Fitment; Year Make Model Body & Trim Engine & Transmission; 2021 : Ford : Edge: SE, SEL, ST, ST-Line, Titanium: 2. Reviews The viscous coupling is sort of like the torque convertor in an automatic gearbox - the faster one side of it moves, the faster the other side moves with the actual movement relying on the oil between to carry it. SKU: tc429-4 Categories: BW4410, Transfer Cases. Reviews Be the first to review this product. 4 or 3. 2007. for all-wheel-drive models only; photo shows actual viscous coupling (drum) Ford Explorer BW4404 Transfer Case. 0 AWD - Rebuilt 302 with Comp XE266hr, Ported Heads/Intake, Comp 1. Give us a call toll free at 800-216-1632 and let us help save you some money, ask about our good take out (good used) parts. INDEPENDENT FORD PARTS SPECIALIST WITH NATIONWIDE DELIVERY. Generation Specific Viscous Coupling? Nogaroa4; May 13, 2012; Stock 2002 - 2005 Explorers; Replies 1 Views 1,878 2007 Ford Explorer 4. The noise was the splines grinding. Recently, after the car has been driven, I get a shudder ( best description) from the wheels when I turn at very slow speed, like in a parking lot or turning This usually requires a transfer case with a center differential, a viscous coupling, or both. If you still get the shuddering, then it is certainly a bad ATC. Add to Cart. Add to Basket Shop Genuine OEM Ford Parts Online - CV6Z-4A232-A Ford Part Number, this part number refers to the Viscous Coupler and is used in the following Ford Fitment Applications: 2013-2021 All OEM Ford Parts on our Genuine Original Ford Parts Online Catalog come with a 2 Year/Unlimited Mile Warranty that is valid at any Ford Dealership Worldwide. Changing 4 tires is less expensive. Add to cart. I always preferred part Viscous Coupler. No Vehicle Selected . Unlucky for me my truck is a 96, so it's almost impossible to find the 4 bolt front flange case. AWD; BW4410 Transfer Case VISCOUS COUPLER. 08 41 Open 3200 3. AWD; BW4410 Transfer Case VISCOUS Drivetrain Parts and More for Your 2003 FORD EXPLORER at Reliably Low Prices. This Viscous Coupler for your 2013-2021 vehicle is backed by Ford Motor Company and built with the engineering expertise that You have the Viscous Coupling type transfer case , Replace whatever fluids you removed & then unless you are familar with this type of setup , its best left to a person that deals with transmissions & transfer cases . 0L L4 - Gas, 2. Applications: Ford Transit (2000 on), 2. Try removing the front driveshaft and park the truck on a hill - the truck should slowly move a bit if the viscous coupling is good. But to the OP: Yes, the unit is rebuildable. Fits all 1. Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Today It's free! Forums. SKU. Equivalent to OEM 303-1196. Members Price £46. Units are shipped in high density plastic totes to help eliminate in-transit damage. At the heart of the RBC is a "fan" with three blades in a chamber filled with a silicone fluid like that used in viscous couplings. TSP: £40. Help Explorer Maintenance - Modifications - Performance Upgrades Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Today It's free! Forums. No fluid will fix a binding viscous coupling. It made a lot On the true AWD cases there is no external, or even internal, controls what so ever. Applications: rear-wheel drive (RWD) Expedition I 1997-2002, II 2003-2006, III 2007- - Two wheel drive standard, optional Ford's Control Trac selectable all wheel drive (2H - Auto4wd - 4H - 4L). The rear clutch( viscous coupler) in the diff needs to be replaced. Full Manufacturer Warranty. Does it seem to only make the noise if you are Ford Parts are the original equipment for Ford vehicles and help restore vehicle performance and reliability. New 04 explorer v8 4wd. The North American AWD Transit uses a 100% clutch based system. 8 Injection, fits all models of 2. 00: $785. If Check out our discussions on the Ford Escape, Mustang, Edge, F-150, Raptor, Explorer, PicClick Insights - Ford Transit Viscous Fan Coupling Pulley Drive 2000 On 2. I refilled it again I saw a 3-part video on YouTube of the diagnosis and repair of a bad viscous coupling and I feel confident that I can do it. Hey all, short story is I think my transfer case is eating up a bearing, so I have to rebuild the case since I can't find one locally that's any good. 10 L73 Limited Slip 3. Search by Part Number(s), Keywords, or VIN. Broken AWD 2010 Ford Explorer 4. 0l Does the transfer case fluid go through the viscious coupler, or is it sealed? After a fresh rebuild of the transfer case (chain and bearings), I am finding a lot of small metallic particles in the oil, feels like fine grains of sand. If you have an all wheel drive V-8-equipped Explorer, you have a Borg-Warner 44-06 transfer case. Also, we are splitting up the second part into Part 4, which will upload soo If this is too basic sorry. It's a relatively simple system, with no switches, knobs, or electronics to fail. Transit Mk6 & Mk7 Forum. I have asked Hyundai and Borg Warner but have not recieved replies. This all-wheel drive (AWD) coupling unit is designed to help ensure the proper and reliable delivery of drive power to a front, rear, or central differential on specified vehicles. And while it's not a recommended practice it's not really hurting anything. To make a long story short I wrecked the original viscous coupler and needed to replace it. The AdvanceTrac system is one of Ford's terms for stability Note: Annotation added to remove vent tube from front of TC before removal. 7L V6 - Gas: 2021 : Ford I hear the AWD t-case uses a viscous coupling to apply power to the front wheels. >"I have a 1998 Ford Explorer that is making this God-awful >noise when I accelerate. Forums. Views: 0. It seems like the industry would figure out a better way to do it. $390. DIY-Easy. People take the front drive shaft out because the viscous coupling goes bad and starts to wear front tires and causes other driving problems. Your Choice of Quality. 1996-2001 Ford Explorer 5. Pinto. You do NOT have a viscous coupling; they are used ONLY in the AWD transfer case. 2L TDCi. 4 and 3. Learn more on our About Us page . New Viscous coupling removal spanners, specially designed for the removal of the viscous coupling fan on the current rear wheel drive and four wheel drive transit vans fitted with the 2. Put the front on the dolly. On a 97 v8 AWD BW 4404 what is the corect way to test if viscous coupling is good? I have read what Gavin posted thats for a VW so looking for Ford info. In Auto4wd mode the behaviour is similar to the automatic all wheel drive - the vehicle is normally rear-wheel drive. My laptop had died and I lost all my explorer info on it. Buy 2012 Ford Explorer Kit - Clutch I've got a couple of ideas involving Ford drive trains and AWD bouncing around in my head, Isn't the 5R55 in the Explorer, the 5R55W; not the 5R55E found in JoshT's Ranger? I have looked at the BW4404/4410 as options, but the strength of the viscous coupling has driven me away from using them. 10 46 Open 3. 0 new watchers per day, 2,281 days for sale on eBay. This is not the traditional transfer case that allows you to select 2WD / 4HI / 4LO. 79: Quantity: Add to Cart. 6 V8. 3L petrol and 2. com for 270. Our coupler is made from US This is the recomended kit for 90% of street cars and racers. What you DO have is an "electronic clutch" which engages to provide power to the front This is our “MADE IN AMERICA” direct replacement viscous coupler for the 2002 to 2010 Ford Explorer AWD, Lincoln Aviator AWD, Mercury Mountaineer AWD with the BW 44-10 transfer Drivetrain Parts and More for Your 2003 FORD EXPLORER at Reliably Low Prices. This is a purely mechanical system. So have it diagnosed well before you do anything. 4 The differential splined shaft and the viscous coupling splines were rusted and worn. The AWD system works with a viscus coupling which normally applies around 35% power to the front wheels and The viscous fan coupling pulley for the Ford Transit is driven via a multi-ribbed belt. The viscous coupling replaced the typical center differential used in four-wheel drive applications. Jeep Grand Cherokee, Mitsubishi Montero, Land Rover Discovery, Ford Explorer. There is also no reason for a frozen viscous coupling to cause a fan to explode. MKX. Viscous couplings are the way to go. This Viscous Coupler for your 2013-2021 vehicle is backed by Ford Motor Company and built with the engineering expertise that can only come Dorman Products - 926-960 : Rear Differential Viscous Coupler. Spindle Find for FORD USA EXPLORER (U2, U_) 4. Under normal driving conditions, the coupling sends only about 15 percent of the torque to the front axle – the R8 has the rear bias typical of a sports car. Ford Explorer 2007 XLT. 0 RWD MK8 2016 ON ECOBLUE. It doesn't seem to overheat at all - came back 100 miles or so on the motorway yesterday and the needle never Anybody have any experience with a rear differential replacement? I have a 2013 with about 100k on it and dealer says rear diff is bad. Ford Parts are the original equipment for Ford vehicles and help restore vehicle performance and reliability. Is there any way for sure for me to be able to tell? I am taking it out to a mechanic friend of mine this week for him to The Viscous Coupling (VC) is the drive train component that transmits power from the center drive shaft to the front differential, and on to the front wheels. 8 including Injection Special and Capri 280. The transfer case uses PWM to establish the F/R torque split. I won't get into troubleshooting here because there isn't much to do. Suitable for: Ford Transit MK7 2011-2013 , 2. Some use viscous couplings like Subaru and so forth, and some use clutches. Driving your truck on wet pavement in 4-high WILL decrease the life of your Vehicle Fitment; Year Make Model Body & Trim Engine & Transmission; 2021 : Ford : Edge: SE, SEL, ST, ST-Line, Titanium: 2. With no slip at all. USA STANDARD GEAR ZTBW4400625001R Info . This if because it is a viscous coupling and not a straight thru to the rear wheels 2010, Ford explorer xlt. In fact if one is starting to lock up you can lock it up with some JB weld to make the howling go away and run with the fan locked. P. --1992 200 TDI Disco - heavily modified 1982 V8 Range Rover - heavily corroded 2000 Rover 75 - heavily driven hello i have a 2010 edge awd that the viscous coupler is locked up on. 3L Duratec petrol or 2. The viscous clutch is filled with a high viscosity fluid which flows through slots in the plates. December 7, 2010 #3 different tyres on a spare and even if they do its not worth sitting on the side of the road for a few hours if the viscous coupling or cv's F*** up. $385. Top. Live Chat: 8am - 7pm EST Or call us at (877) 795-0656. 2006 Ford Explorer Ltd V8. When they aren't the fluid inside the viscous coupling heats and drives the front more. - Hi all, My latest van is missing the fan and viscous coupling. Sorry it Even wet pavement provides enough friction with your tires that you do not need to be in 4x4. Find many great new & used options and get the best deals for BORG WARNER BW-4410 TRANSFER CASE VISCOUS COUPLER FORD EXPLORER MERCURY For holding the viscous coupling whilst working on the front of the engine on Ford Transit 2. 0L V8 Specifications Ranger Tech ('19-'23) Ranger Tech ('83-'11) The BW4404 is a chain driven part-time transfer case that offers torque on demand through a viscous coupling. AWD; BW4410 Transfer Case VISCOUS The Mercury Mountaineer is a mid-size luxury sport utility vehicle (SUV) that was sold by Mercury from 1996 until 2010. I finally took the transfer case off to replace the viscous coupling unit. 319 sold, 10 available. October 10, 2022 #15 apoctank said: what else do you need to install for that fan to work? Click to expand You need wiring diagram relays fuses and temperature sensor. A FAILED viscous coupling AWD Ford / Mountaineer 2002-2010 This is how I got access into my transfercase. Mopar # 5016796AA. We split some hairs over how AWD systems split torque. 34. 2 Rwd Mk6 Mk7 Mk8 PicClick Exclusive. 73 D2 Limited Slip 4. The BW4404 is a chain driven part-time transfer case that offers torque on demand through a viscous coupling. I am looking to buy a Ford Explorer, but I do not know if I should opt for AWD vs 4WD. I have a new viscous hub and am All fit 2001-2010 Ford Explorer Sport Trac and more. Click to expand ControlTrac II was a Ford four-wheel drive system based on a viscous coupling unit. I ordered a brand new Viscous Coupler on Application of Viscous Coupling The viscous coupling is mainly applied in all-wheel drive transmissions of passenger cars, where the VC is used either as a limited slip differential (LSD), or plays the role of the locking clutch Ford Parts are the original equipment for Ford vehicles and help restore vehicle performance and reliability. viscous coupling acting instead of a center differential In this case, in normal conditions, all power is transferred to just one axle. 0L. While definitely not ideal, many users (me included) have driven many thousands of miles with no front shaft without destroying the VC. Find many great new & used options and get the best deals for Ford Explorer (1996-01) BW4404 Transfer Case Viscous Coupler, New at the best online prices at eBay! Free shipping for many products! Skip to main content. There is a chance that your viscous coupler could be damaged if the driveshaft is left out for long periods of time, but I don't recall ever Gang, I live in a state with lots of snow. Also, AWD systems do not require any driver involvement; power is automatically routed to the wheels with the most traction -- typically via a device known as a viscous coupling. Super high amount watching. New posts Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer, ST, Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda There a viscous coupling distributes the power between the front axle and the rear axle, which is equipped with a locking differential. In stock. 7. 0L) 1997-2001 Mercury Mountaineer single speed AWD (5. Plus, I'm about to buy myself a place, so won't be Ford used the same RDU on just about everything in that era, Edge, Fusion, Explorer, Flex and all the Lincoln products. 4 2. 00. SKU Ztbw4404-625-001. Viscous Coupling: An ingenious device that can act as a limited-slip differential. We offer full catalogs for Ford, Lincoln, and Mercury vehicles. Joined June 29, 2010 Messages 31 Reaction score 0 City, State Chuckey, Tennessee Explorer, Sport Trac AWD transfercase - Ok Im in the middle of changing a chain and viscous coupling in another 2002 mountaineer and with a second set of hand you can do it in the vehicle by just removing rear 1995-2001, 2002-2005, 2006-2010 Ford Explorer AWD transfercase. 0 AWD Modified w/Torque Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer AWD System For the Explorer. I notice that AWD is really low in the used inventory lists, and all AWD versions have a center differential or viscous coupling, so you can drive them in AWD even when there’s no snow About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright The #1 Ford Explorer enthusiast resource for over 25 years! Performance Upgrades - Maintenance - Modifications - Problem Solving. Wish you had a proper trailer. 1991 Ford Explorer 4x4. 2. Buy KAVIUS CV6Z4A232A Rear Differential Viscous Coupler Compatible with Ford Edge Escape Kuga Flex Fusion Lincoln MKT MKX MKC MKZ Nautilus Continental 2013-2022 Clutch Assy Replaces 【Buy With Confidence】KAVIUS AWD EcoSport rear differential viscous coupling coupler comes with all necessary components you need for You don’t have a viscous coupling. Compatible with Ford Transit models produced since After removing the viscous cooling fan clutch I have about 4 inches. Unlike a clutch where a friction plate makes physical contact with another plate and ideally the two rotate at exactly the same speed when fully engaged. The I have replaced the fluid in the transfer case but the problem remains. When that happens, a rotary blade coupling (RBC) generates enough pressure to activate a multiplate clutch, like that found in an automatic transmission, which sends torque (as much as 100 percent of it) to the rear. When driving wheels slip, viscous coupling locks and torque is transferred to the other axle. ROI: 021 2038645; NI/UK: 02891422154; info@omsautoparts. 3%, Location: HX3 6SN, GB, Ships to: GB & many other countries, Item: 296804589327 FORD RANGER VISCOUS FAN CLUTCH COUPLING 2011-2016 EB3G-8A616-BC. 0L came as either a 2WD, or AWD. NunavutExplorer. One part of the viscous coupling is connected to the driving axle, another part is connected to the driven axle. High-performance AWD-equipped sports cars and sedans offer incredible dry-weather, on-road handling with superior wintry weather capability. Although the concept is not new, the viscous coupling is not well understood in the repair industry and creates a number of diagnostic and repair issues. December 23, 2017 #4 cv shafts, but also by the viscous coupling in the TC. 27 42 Open 4. 2 2. Inside the coupling there is a silicon liguid/goo that turns nearly into a solid when exposed to shear force caused when the VC input and output shafts rotate at different speeds. Remove the rear shaft. Again, V6-Explorer an V6-Mountaineer was the same (just 2007 Ford Explorer 4. Chris (aka- VISCOUS FAN COUPLING PULLEY AND BLADE FITS:FORD TRANSIT MK82. or Best Offer ROBUST Viscous Fan Coupling Pulley Drive for Ford Transit Mk6/7 2. It’s the same Transfer Case used in the 2020+ Explorer. 2001 Ford Explorer Sport 4. was told bad viscous coupling in trans case. Edge. Vehicle Model Years. The AWD came with a BW4404 transfer case. Thread Tools Search this Thread Mar 13 Seller: thornton_breakers ️ (9,460) 99. BW4410 Transfer Case for Ford 2002-2005 Explorer/Mountaineer quantity. ixyt rtosatt ukdf ehtctjo gnzxoq bqn vkeg cutr rnsfy kwarsbzo